Aerospace’s big hitters are prospering as revenues and profits maintain their upward trend. But while the top 20 all display sustained growth, performance at some smaller suppliers is more volatile.
Five years ago, the aerospace industry was at the peak of its latest cycle. A downturn was just around the corner, but no-one could predict the deep trough into which aviation would plunge after 9/11. Five years on, the industry is a picture of health and stability, according to Flight International’s annual Aerospace Top 100.
Barring unforeseen events, the industry should stay on this upward trend - until at least 2008-9 if this is one of the industry’s normal cycles. Revenues are continuing to grow and overall industry profit margins are heading back towards their peak of 2000. But while the prime contractors and their Tier 1 partners are solidly profitable, there are signs that not all of the Tier 2 and 3 suppliers are so successfully turning increased sales into higher earnings.
The volatility in profitability among the base of smaller suppliers on which aerospace is built is a continuing concern that underlies the industry’s otherwise impressive performance. Based on publicly available data for 2005, including company reports, this year’s survey shows that sales increased by 8% and operating profits by around 17% for the Top 100 aerospace companies - largely driven by the growth in commercial aircraft deliveries by Airbus and Boeing.
That growth took total 2005 sales and profits for the Top 100 to $443.5 billion and $34.1 billion respectively. “The trend since 2003-4 has been significant revenue increases and even more significant profit increases - as you would expect from a capital goods industry returning to growth,” says Neil Hampson, a partner at PricewaterhouseCoopers. “But it is still pretty healthy growth.”
Overall growth in 2005 was slower than in 2004, when Top 100 revenues and profits increased 13% and 22% respectively, but that is to be expected, Hampson says. “Last year [2004] there was more growth through acquisition. This year [2005] there is more organic growth,” he says, adding: “The rate of revenue and profitability growth will inevitably decline as the industry gets larger.”
With no major foreign exchange shifts and few major corporate changes in 2005 there is little movement in the Top 100 ranking by revenue this year, with the positions of nine out of the 10 highest placed players unchanged from last year’s survey. As in previous years, the Top 20 companies account for around 80% of the total revenues and profits. Top 20 revenues have increased 54% over the five years 2000 to 2005, but the sales of this year’s Top 20 have outpaced that growth, increasing by 59% over the same period, showing the effect of consolidation at the top of the table.
Boeing in pole position
In the revenue ranking, Boeing maintained its pole position and slightly extended its lead over European rival EADS in 2005, and the two companies continue to pull ahead of the pack as commercial aircraft sales accelerate while defence revenues stall. Boeing’s revenues were up 5%, commercial aircraft returning to form with an 8% increase in sales after the 6% decrease suffered in 2004. At the same time, Boeing’s defence growth slowed dramatically, from 11% in 2004 to just 1% last year, the company again showing the strength of its balanced business case.
Airbus doubled its sales growth to 12% in 2005, propelling EADS to 8% higher revenues. With delays to deliveries of the A380, the European giant is now projecting a 4.5% increase in revenues this year, to around $44.5 billion. This will see EADS lose ground against its US rival in next year’s Top 100, with Boeing forecasting sales growth of 9.5-10.5% for this year, to $60-60.5 billion, on higher airliner deliveries. Whatever the final figures, for the foreseeable future increased commercial aircraft revenues at Airbus and Boeing will be the engine driving Top 100 growth.
For the next five players in the Top 10, the expected slowing of US defence spending will be the main concern. Third-ranked Lockheed Martin saw revenues increase 5% in 2005, and is projecting 3.5-6.2% growth for this year, but fourth-placed Northrop Grumman expects sales to slip slightly this year after managing a 3% increase in 2005. After an 8% increase last year, sixth-ranked Raytheon is also forecasting flat revenues this year as the US defence budget comes under pressure.
The UK’s BAE Systems saw sales increase 17% last year on its acquisition of US armoured vehicle manufacturer United Defense Industries (UDI), but it stayed firmly in fifth place. BAE’s ranking next year will depend on whether it succeeds in divesting its 20% stake in Airbus to EADS, at what price, and what it does with the money. The UDI acquisition boosted BAE’s US defence business, but acquisitions packing a similar punch are becoming harder to find.
General Dynamics is in a similar position, stabilised in seventh place after a rapid climb up the Top 100 propelled by acquisitions, its just-completed $2.2 billion purchase of US information-technology services company Anteon unlikely to move the company up the aerospace rankings and few other large deals in prospect. That said, GD’s healthy 11% revenue rise in 2005 was driven largely by strong organic growth in its aerospace business.
United Technologies outpaced rival General Electric in 2005, 12% sales growth across its Pratt & Whitney engines, Hamilton Sundstrand systems and Sikorsky helicopters businesses keeping the company firmly in eighth place and ahead of GE Aircraft Engines with its 7% revenue increase.
The one new Top 10 entrant is Italy’s Finmeccanica, which saw revenues rise 24% with the full consolidation of AgustaWestland lifting helicopter sales 71% and the acquisition of BAE Systems’ assets boosting defence electronics revenues 53%. The company is forecasting sales growth of 10-13% for this year across its aerospace and non-aerospace businesses. Whether this will be enough to keep the Italian giant in the Top 10 remains to be seen.
L-3 Communications, sitting at number 13 and poised to enter the Top 10 after a meteoric rise up the ranking fuelled by a multitude of acquisitions, may be taking its foot off the growth pedal after completing last year’s $2.65 billion aquisition with US government information-systems specialist Titan.
This has taken L-3 to $12 billion-plus in sales, and could propel it into next year’s Top 10, but meanwhile the company is focusing more on organic growth and smaller acquisitions.
Revenue risers
Finmeccanica and L-3 are among the companies making the Top 10 growth ranking this year (see table P42), the US firm at number three with an almost 37% increase in sales and the Italian giant at eight with almost 30%. But top ranking for the fastest growing aerospace company goes to French aerostructures manufacturer Latécoère, which managed an almost 150% increase in revenues. As with composites supplier Hexcel (46%) and systems supplier Liebherr (34%), the growth was mainly driven by Airbus and Boeing work, says Hampson. US company Textron (35% growth), meanwhile, experienced substantial civil and military sales increases at its Bell Helicopter and Cessna Aircraft businesses.
Latécoère, which like Liebherr has been actively taking risk-sharing stakes in aircraft programmes, is one of the companies further down the Top 100 that made a significant move up the ranking this year, climbing from 87 to 82. Others include US firms DRS Technologies (41 to 37) and Esterline (65 to 53), both seeing 14% sales growth and Japan’s Fuji Heavy Industries (74 to 57 on 8% growth), another active risk-sharer.
However, for every up there is a down, and companies dropping down the Top 100 table this year include Thales, slipping from number 10 to number 12 on flat sales. Bombardier continued its slide down the table, dropping from 15 to 16 as it eked out a 1% increase in aerospace revenues - a 52% rise in business jet sales just barely managing to offset a 17% decline in regional aircraft revenues as the 50-seat jet market evaporated.
France’s Safran, created in May last year by the unlikely merger of communications company Sagem and engine manufacturer Snecma, makes its first appearance in the Top 100 at number 15, in part because the company’s consolidated financial statements for 2005 include only nine months of Snecma’s revenues. Using pro forma statements intended to reflect the group’s financial performance would rank Safran at number 12, with aerospace revenues of $10.2 billion, up 7% from 2004.
Others moving down include the UK’s GKN (28 to 45 following the sale of its AgustaWestland stake to Finmeccanica), South Africa’s Denel (57 to 70 on lower contract volume) and Loral Space & Communications (59 to 81 after emerging from bankruptcy as a smaller company focused on satellite manufacturing).
Other than these relatively small moves, the table is predominantly stable and likely to stay that way. Hampson does not expect any further major consolidations, because the easier-to-achieve domestic deals have all been done. “From now on they are going to be international, and that means they are going to be political,” he says. Instead, a lot of smaller deals are expected as the bigger companies sell non-core business and buy to fill niches. “We will see a lot of cleaning up of portfolios and a lot of investment in homeland security and information systems,” Hampson says.
Further down the table, the many smaller Tier 2 and 3 suppliers are ripe for consolidation - something the primes and Tier 1s want, Hampson says. This is also the sector of the industry where financial performance is much more variable, and where potential trouble lies when aerospace enters its next downturn. The greater variability in financial performance among the smaller suppliers is reflected not only in the wide range of rankings by revenue but, in particular, in the wider spread of their operating margins both between suppliers and from year to year.
Tier 1, 2 and 3 players performed well in the 2005 Top 100 survey as the trend towards risk- and revenue-sharing partnerships pushed value down the supply chain. This year’s survey shows that they have again achieved good results when it comes to operating margins as they continue to take on more responsibility for designing, developing and supporting their products and more complex roles in programmes. Their performance is anything but consistent, however.